7-Punch · 1-Shear · 1-Emboss | Fully-Integrated Shipping
A dedicated CNC busbar punching and shearing workstation for repeated hole patterns and higher-volume copper or aluminum busbar production. Use the published capacity as an initial screen, then verify your own drawings, material and tooling in the FAT plan.
Certification
ISO 9001
Lead Time
Confirmed Per Order
Shipment Protocol
Pre-Calibrated Block
The DHCNC-BP-60 combines a published striking frequency of 110–140 HPM, published hole-pitch accuracy of ±0.20 mm/m, an integrated punching/shearing platform and project-level layout software. Its commercial value is strongest where repeated hole patterns, program reuse and copper utilization are measurable production constraints. The shipment package keeps the assembled configuration, tooling, software, preservation and commissioning scope in one machine-specific schedule.
Cross-reference our rigid machine tolerances on the right while exploring specialized 3D Nesting software savings on the left.
This simple planning example shows the annual value of a 12.5% improvement in usable material yield without adding a complex calculator.
Calculation52 t × 9,200 USD/t × 12.5% = 59,800 USD
Import supported production drawings, assign tools and review the generated punching and shearing layout before releasing the program. This reduces repetitive coordinate entry while keeping the operator in control of the final toolpath.
The original planning figures are retained as an illustrative purchasing scenario. They keep the machine price, included scope and operating value visible in one management-level comparison.
On a narrow screen, scroll the table horizontally. Keyboard users can focus the table region and use the arrow keys.
| Evaluation Metric | DHCNC-BP-60 Scenario | Comparison Basis |
|---|---|---|
| Capital Expenditure (CapEx) | Illustrative ~1/3 capital level | Same tooling, software and trade term |
| Custom Punching Tooling | 8-set scenario: included ($0 line) | Compare equal sizes, quantities and material |
| 3D Nesting Software License | Included-license scenario | License term, device binding and updates |
| Spare Parts Architecture | Named commercial components | Part numbers, local stock and alternatives |
| Maintenance & Call-out Support | Remote diagnostic channel | Coverage, escalation and site-visit scope |
| Est. Payback Period (ROI) | 8–10 month example scenario | Use the same labor, yield and volume inputs |
The published ±0.20 mm/m hole-pitch accuracy and 110–140 HPM striking frequency address the machine cycle, while loading, unloading and inspection still shape total part output. A useful comparison times the same drawing from stock loading to accepted part.
Named commercial controls and a remote diagnostic channel make component planning visible. The order schedule connects each critical part to its supplier reference, spare quantity and service path.
The retained example uses a 12.5% yield improvement on 52 tons per year at $9,200 per ton, producing a $59,800 annual value. The same three-input formula makes the scenario easy to replace with plant figures.
The DHCNC-BP-60 ships with a complete operational tooling set. Plug-and-play production directly out of the box.
Φ7, Φ9, Φ11, Φ13, Φ17 (1 set each)
Φ11×16, Φ13×18, Φ17×22 (1 set each)
Co-axial design (1 set)
Precision column guide (1 set)
R5 & R10 radius (1 set each)
Heavy hydraulic (1 set)
Main & Sub Clamps (1 pair)
Integrated industrial PC & monitor (1 set)
We build machinery to solve real shop Floor bottlenecks. See how DH CNC offsets physical limits with smart design.
Transport, foundation, leveling and reassembly can affect the relationship between machine datums. The receiving plan needs measurable alignment checks.
Integrated Shipping Plan. The DHCNC-BP-60 is prepared as an integrated machine. Record factory measurements, lifting points and commissioning rechecks in the acceptance plan.
Separate job planning can leave reusable remnants that are not visible to the next work order. The financial effect depends on the plant's actual part mix and remnant policy.
Project-Level Layout Review. Compare the proposed layout against the same part list, stock length and remnant rules during FAT; retain the result for the buyer's own yield calculation.
Programming steps, tool libraries and revision control can create avoidable setup time when they are not tested with the buyer's files.
Drawing Import Demonstration. Test the supported file formats, required edits, tool selection, program naming and backup process with the buyer's operator during acceptance.
A fault becomes longer when alarm history, electrical drawings, backups and spare-part identification are unavailable.
Documented Diagnostics. Define remote-access permission, support hours, escalation, backups and the critical-spare list in the quotation and handover package.
Industrial-grade elements sourced strictly from globally verified Siemens, Inovance, HIWIN, Atos, and NSK supply chains.
Compare the DHCNC-BP-60 against legacy split-body systems. Make an informed procurement decision.
On a narrow screen, scroll the table horizontally. Keyboard users can focus the table region and use the arrow keys.
| Performance Metric | DHCNC-BP-60 Solution | Traditional Split-Body Machines |
|---|---|---|
| Machine Architecture | Integrated punching, embossing and shearing platform | Confirm whether the quoted machine ships as one or multiple assemblies |
| Published Material Envelope | Up to 6,000 × 200 × 15 mm workpiece | Compare operation-specific grade, width and thickness limits |
| Published Hole-Pitch Accuracy | ±0.20 mm/m | Require the same datum, material and measurement method |
| Published Striking Frequency | 110–140 HPM | Compare the same operation and cycle definition |
| Punching / Embossing Stations | 7 punching + 1 embossing | List included and optional stations in the quote |
| Software | Drawing import and project-layout workflow | Confirm formats, licenses, backup and operator edits |
| Tooling | Quoted die schedule tied to part drawings | Normalize sizes, quantities, material and replacements |
| Shipping | Integrated-machine shipment plan | Compare disassembly, alignment and commissioning scope |
| Service | Remote-support scope defined per order | Compare hours, escalation, spares and site-visit exclusions |
| ROI | Calculated from buyer labor, yield and volume data | Use the same inputs and landed-cost boundary |
An engineering-first evaluation of the DHCNC-BP-60 automatic punching center's business impact on switchboard manufacturing, metal efficiency, and grid integration.
Traditional heavy punching cells require manual G-code programming and detailed coordinate triangulation to align round, oblong, and square punching dies.
The DHCNC-BP-60 punching center supports production-drawing import and toolpath preparation from the HMI workflow. A focused onboarding session covers datum setup, tool assignment, dry run, first-off inspection and program backup; simple parts can be introduced in a four-hour training block. For a deeper engineering view, read the 3D nesting and copper utilization guide and the switchgear busbar manufacturing reference.
The page's planning scenario retains a 12.5% improvement target for project-level layouts. Applied to 52 tons per year at $9,200 per ton, that difference equals $59,800 in annual material value.
Integrated shipment reduces the number of large assemblies handled at site. The delivered scope can therefore compare rigging, alignment, commissioning and local service as part of the same landed-cost case.
Optimized for high-volume switchgear assembly plants (low-voltage panels, high-voltage substations, marine control grids, and massive solar grid connected inverter terminals).
Regional configurations include 220V/440V 60Hz, 480V 60Hz, and 380V/400V 50Hz project options. The selected input, control voltage, transformer, motor data and protection schedule are built into the order configuration, followed by export preservation and packing.
Explore actual touch HMI interfaces, CAD die blueprints, and finished machined copper parts directly from our production floor.
Visual documentation of the pre-loaded 3D nesting, direct CAD vector imports, real-time coordinate tracking, and automated diagnostics page.
Pre-calculated layout nesting showing real-time material recovery status and stock alignment.
Accepts direct STEP/DXF drawings, computing spacing limits and punch coordinates automatically.
Pre-loaded multi-axis parameters, providing active cylinder alignment tracking and collision prevention logs.
Real-time tonnage sensors and Siemens remote-diagnostic parameters ensuring active component monitoring.
Detailed engineering drawings of our standard and custom-molded tooling dies (including turret punching and precise shearing columns).
High-rigidity turret multi-punch assembly blueprint detailing circular and square coordinate layouts.
CAD vectors detail precise vertical column guides to deliver clean, burr-free cuts under full tonnage.
Special oblong, rounded rectangular, and quick-change die profile CAD vectors for electrical terminals.
Inspect the smooth edge profiles, clean bend geometry, and pitch accuracy on actual copper components manufactured by the DHCNC-BP-60.
Slot-punch samples show the cut margin and localized material condition produced by the selected tool clearance.
Finished twist-bends and offset bent joints detailing high angle consistency and zero backspring cracks.
Extremely vertical, burr-free cuts under full 600kN force, reducing downstream copper sanding.
Completed busbar samples used to inspect pitch, edge distance and repeatability against the drawing.
